Barts Electric PreFabs for Productivity at State-of-the-Art Veterans Care Facility (Video)

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Barts Electric, a renowned national electrical construction contractor, is currently immersed in the Benny Atkins VA project, focusing on the construction of a veterans nursing home. This project exemplifies the company’s commitment to innovation and efficiency in electrical construction. In this blog article, we will delve into the unique aspects of this project and shed light on Barts Electric’s prefabrication approach, offering valuable insights for both experienced electricians and those aspiring to join the trade.

Prefab Construction for Efficiency

The Benny Atkins VA project involves the construction of six identical neighborhoods, each housing 175 one-bedroom apartments. Such repetitive structures present an ideal opportunity for prefabrication, a process where components are built in a controlled environment before being transported and installed on-site. Barts Electric embraces this methodology to streamline the installation process, reduce labor hours, and enhance quality control.

BIM Process and Design

Barts Electric utilizes Building Information Modeling (BIM) for designing and coordinating the prefabricated components. This technology allows the team to create a virtual model of the room, clash and coordinate it with other trades, and ensure a seamless integration of electrical systems. This approach not only optimizes efficiency but also minimizes the risk of errors during the physical build.

Benefits of Prefabrication

The advantages of prefab construction are manifold. By assembling components in a static environment, Barts Electric achieves a more rapid install, with fewer labor hours on the job site. This method also facilitates rigorous quality control measures, as corrections and adjustments can be made in real-time during the prefab process. For electricians, especially apprentices, this approach offers valuable training opportunities in a controlled setting.

Challenges and Solutions

The complexity of the Benny Atkins VA project lies in accommodating specific features, such as a steel cross brace in the field and dedicated pathways for critical and life safety branches. Barts Electric emphasizes the importance of coordination and careful planning to overcome these challenges and ensure a neat and efficient installation. The blog provides a glimpse into how the team reworked mounting layouts to hide components behind furniture, demonstrating their commitment to delivering a polished final product.

Training and Apprenticeships

Barts Electric not only excels in cutting-edge construction but also prioritizes the training and development of electrical apprentices. Prefabrication serves as a training ground for apprentices, allowing them to gain hands-on experience in pipe bending, wiring, and other essential skills. The company is continually hiring new apprentices and experienced journeymen, providing opportunities for growth within the electrical industry.

Barts Electric’s approach to the Benny Atkins VA project showcases the company’s dedication to innovation, efficiency, and quality in electrical construction. For electricians and aspiring individuals in the field, this blog article serves as a valuable resource, offering insights into the benefits of prefabrication and the unique challenges faced in the construction of specialized facilities. As the company continues to push the boundaries of electrical construction, opportunities for apprenticeships and career advancement remain open, reinforcing Barts Electric’s position as a leader in the national electrical contracting industry.

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Complete Video Transcript

We’re currently working on the Benny Atkins VA project, which is a veterans nursing home. Essentially, it consists of six neighborhoods, each with 175 identical one-bedroom apartments. These buildings are considered low-hanging fruit in prefab construction, as they involve a constant repetitive room design.

Our team has already assembled the physical build in the shop, utilizing the Building Information Modeling (BIM) process for design. This approach allows us to create a model, clash and coordinate it with other trades, and build a prefab kit for the rooms. Prefab involves constructing and creating a significant portion of the final install in a controlled shop environment before transporting it to the job site.

This method offers several advantages, such as a more rapid installation, fewer on-site labor hours, and enhanced quality control. In the shop, we can closely monitor the work of the team, making corrections and ensuring a high-quality outcome.

The project primarily involves bedroom and bathroom setups, with rooms mirroring each other throughout the building. Challenges arose due to a steel cross brace in the field, impacting the placement of TV furniture. However, coordination efforts allowed us to adjust mounting layouts and conceal everything behind the furniture neatly.

The bedroom head wall contains various devices behind nightstands, while the bathroom features a heat pump in a small closet, along with ADA-compliant shower, toilet, and sink setups.

One notable complexity stems from the lighting design in medical care spaces. These patient care rooms require four different branches of powerโ€”life safety, critical power, equipment power, and normal powerโ€”each with specific requirements. The critical and life safety branches must have dedicated pathways, mechanically protected in conduits.

The physically built room serves as a time-tested confirmation of our design before mass production. It also acts as a training opportunity for apprentices, allowing them to gain hands-on experience with pipe bending, wiring, and other skills.

Starting with building assemblies based on our design, we will then place them in transport boxes, even for short-distance transportation within the shop. This process helps us assess size and spatial requirements for future shipments to Florida or on-site storage.

Efficiency is crucial in prefab construction to offset the extra handling involved. To truly be efficient, we aim to be faster than traditional stick-built field installations.

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Watch This Video On Youtube

Complete Video Transcript

We’re currently working on the Benny Atkins VA project, which is a veterans nursing home. Essentially, it consists of six neighborhoods, each with 175 identical one-bedroom apartments. These buildings are considered low-hanging fruit in prefab construction, as they involve a constant repetitive room design.

Our team has already assembled the physical build in the shop, utilizing the Building Information Modeling (BIM) process for design. This approach allows us to create a model, clash and coordinate it with other trades, and build a prefab kit for the rooms. Prefab involves constructing and creating a significant portion of the final install in a controlled shop environment before transporting it to the job site.

This method offers several advantages, such as a more rapid installation, fewer on-site labor hours, and enhanced quality control. In the shop, we can closely monitor the work of the team, making corrections and ensuring a high-quality outcome.

The project primarily involves bedroom and bathroom setups, with rooms mirroring each other throughout the building. Challenges arose due to a steel cross brace in the field, impacting the placement of TV furniture. However, coordination efforts allowed us to adjust mounting layouts and conceal everything behind the furniture neatly.

The bedroom head wall contains various devices behind nightstands, while the bathroom features a heat pump in a small closet, along with ADA-compliant shower, toilet, and sink setups.

One notable complexity stems from the lighting design in medical care spaces. These patient care rooms require four different branches of powerโ€”life safety, critical power, equipment power, and normal powerโ€”each with specific requirements. The critical and life safety branches must have dedicated pathways, mechanically protected in conduits.

The physically built room serves as a time-tested confirmation of our design before mass production. It also acts as a training opportunity for apprentices, allowing them to gain hands-on experience with pipe bending, wiring, and other skills.

Starting with building assemblies based on our design, we will then place them in transport boxes, even for short-distance transportation within the shop. This process helps us assess size and spatial requirements for future shipments to Florida or on-site storage.

Efficiency is crucial in prefab construction to offset the extra handling involved. To truly be efficient, we aim to be faster than traditional stick-built field installations.